PV industry needs:
Since 2013, with the strong support of national policies, China's photovoltaics has rapidly risen and rapidly developed into the world's largest solar photovoltaic market. With the continuous improvement of technology level, the cost of photovoltaic power generation has continued to decline, and the competitiveness of enterprises has been increasingly enhanced. China's photovoltaic industry The scale continues to expand, and the market share has ranked among the forefront of the world. Now it has become China's strategic emerging industry with international competitive advantages, playing a very important role in promoting energy transformation. Under the current fierce competition in the industry, controlling production, improving efficiency, and reducing costs are the core elements to maintain the competitiveness of the industry. Various solar photovoltaic companies are introducing advanced technical means, integrating various production management systems, and creating intelligent production lines.
Sygole solution:
Sygole takes RFID technology as the core. During the manufacturing process of products, RFID identification equipment is installed in each process to identify product identification, and through docking with automation equipment and manufacturing systems, the technical status information of the product manufacturing process is obtained in real time. Quality is monitored in real time.
Application link:
Solar photovoltaic:
2 Industry characteristics: the manufacturing process has many complicated processes; discrete manufacturing, each process is independently controlled, and the data collection method is backward;
2 Customer pain points: manufacturing process quality data, problems cannot be tracked, product quality traceability is difficult; data collection of various processes is difficult to integrate, information islands are easy to form, and production decisions are difficult to get effective data support;
2 Solution: By installing RFID tags on product turnover equipment, installing RFID automatic identification equipment in each process, and other Internet of Things technologies such as video monitoring and PLC automatic control equipment, it is recommended that a data collection system be implemented to implement detection equipment and processing equipment in each process And the docking of the manufacturing system. Provide production supervisors to provide real-time information online query and analysis functions of products in each production line, real-time monitoring and decision-making on site operations.
2 Value benefit: optimize production quality management, provide comprehensive, timely and accurate on-site real-time production information, provide a reliable data foundation for production management decision-making, so as to realize the informatization and networking of enterprise production management and statistical analysis.
Typical case-A
Project Background:
In order to build an intelligent production line and form an industry-leading competitive advantage,A introduced RFID technology to interface with MES systems and test equipment, and cooperated with the intelligent IoT of software systems to realize unmanned automatic collection, automatic production information collection and transparent transmission , Automatic collection of product information, automatic alarm for abnormal products, and rapid configuration of the reader to achieve the results of equipment data analysis, forming real-time monitoring and rapid decision-making.
Sygole established the "iM-DATA production data collection system" program with RFID technology as the core to achieve the quality traceability of the entire process of product production.
The specific plan is as follows:
l Each flower basket is bound with a uniquely encoded RFID electronic tag, and is bound to production order information.
l Install a fixed reader in each station. Read the RFID tag entering the collection area, and query the relevant bound order information on the RFID server side according to the tag ID
l Communicate with the PLC of each station automatic detection equipment to obtain the detection information.
l Automatically record the collected information into the iM-DATA production data collection system, and interact with the MES system in real-time data.
Project application:
This project uses 300 integrated high-frequency readers, 140 RFID gateways and 4500 RFID tags developed and produced by sygole itself, as well as a customized production data collection system.
Value gain:
Realize the real-time data collection of the whole process of the manufacturing process, traceability of quality information, reduce product failure rate, increase production efficiency by 30%, and reduce labor management costs by 20%.
Core advantages:
sygole integrated high-frequency RFID reader has fast read and write speed, penetrable reading and easy wiring installation; sygole high-frequency RFID tag has large data storage capacity, strong anti-pollution durability, and can be erased repeatedly; The gateway supports most of the mainstream PLC communication protocols in the market and is highly expandable. The three core products of sygole are important guarantees for the successful implementation of the project.
